Basic Info.
Type
Polycrystalline Diamond Compact
Transport Package
Plastic Box
Specification
D58-60, requirements
Product Description
Description:
PCD blanks is mainly used in tooling industry for machining non-ferrous metals, composite materials, and wear resistant parts.
"More Super Hard" PCD cutting tool blanks are produced by sintering selected quality diamond particles at high pressure and high temperature, and consist of diamond layer and tungsten carbide substrate.
More Super Hard PCD cutting tool blanks in the size of 5μm,10μm and 25μm can be used in super-fine processing and fine. They are applicable to the processing of non-metal materials as wood, ceramic, intensified planks and non-ferrous material as copper and aluminum. We can supply all kinds of PCD cutting tool blanks that diameter can reach 62mm.
The Application of PCD Cutting Tool Blanks:
PCD cutting tool blanks are widely used in various industries:
1. Woodworking industry
Moresuperhard PCD cutting tool blanks fine micron series are suitable for processing solid wood, bamboo, plastic; middle grain sizes are good for universal applications for chipboard, wood composite, MDF, laminate flooring, etc.; The mixed microns and rough micron series are mainly for HPL veneer floor, PVC flooring board, MDF/HDF, and reinforced particle panels.
2. Metalworking industry: Automobile, Aerospace, etc.
Many grades of Moresuperhard PCD cutting tool blanks are good for tooling various materials in automobile, aerospace industries.
Our sub-micron PCD is mainly for low Si content alloys to obtain perfect processing surface. The fine micron PCD series are for processing low Si content Al alloys, copper & copper alloys. The middle microns are mainly for <14% Si/Al alloys work pieces. The mixed microns and rough microns are good for tooling >14% Si/Al alloys work pieces, cast iron, carbide, CFRP, titanium and metal matrix composites, etc.
3. Electronic industry (3C)
Moresuperhard PCD products in medium fine grain sizes are also applicable for processing mobile phone frame, key, electronic circuit boards, etc., which require better surface finish.
4. Building materials industry
Moresuperhard PCD product in medium coarse grain sizes are also widely used for processing different materials in building & constructing industry, such as graphite, stone, carbon fiber composite materials, etc., which require higher wear resistance tools.
The Advantage of PCD Cutting Tool Blanks:
1.Super high hardness
2.Very good wear-resistance
3.Long working life (50-250 times longer compare to carbide cutting tools)
4.Superior finished surface of workpiece
5.Ideal tools for high precision machining
6.High material removal rate
7. Multiple shapes achieved easily with laser cut
The Specification of PCD Cutting Tool Blanks:
Standard diamond layer thickness | 0.5mm |
Grain Size | 1µm,5µm, 10µm,3+25µm,25µm,2-30µm |
Typical order code | R360/59.0-1.6-010 Product Number R360/59.0, Overall thickness: 1.6mm, Grain size: 10µm |
Standard Specification of PCD cutting tool blanks for woodworking application |
Grade | Diameter | Thickness | Grain Size | Machining Objects |
MDW005 | 59 | 1.6/2.0/3.2 | 5 | Solid wood, veneered particleboard, heavy bamboo, etc |
MDWO010 | 59 | 1.6/2.0/3.2 | 10 | Laminate, density board, etc.(Universal) |
MDW253 | 59 | 1.6/2.0/3.2 | 3+25 | Particleboard, doublet resistant board, etc. |
Standard Specification of PCD cutting tool blanks for woodworking application |
Grade | Diameter | Thickness | Grain Size | Machining Objects |
MDM001 | 59 | 1.6/2.0/3.2 | <1 | Very good surface finishing, even mirror finishing, suitable for Ultra precision machining of optical glass, aerospace, electronics, etc |
MDMO05 | 59 | 1.6/2.0/3.2 | 5 | Good surface finishing suitable for machining of Low silicon aluminum alloy, copper, copper alloy, acrylic |
MDM010 | 59 | 1.6/2.0/3.2 | 10 | General applications, good wear resistance suitable for Medium volume of (7-14%) silicon aluminum alloy machining |
MDM025 | 59 | 1.6/2.0/3.2 | 25 | Excellent wear resistance suitable for high volume of over 14% silicon aluminum alloy machining |
MDM302 | 59 | 1.6/2.0/3.2 | 2-30 | Superb wear resistance suitable for machining of high volume of over 14% silicon aluminum alloy, metal composite materials. |
Grade | Average diamond grain siz be (μm) | Diameter (mm) | Standard overall thickness (mm) | Average PCD thickness (mm) | PCD surface |
MORE001 | 1 | 58 | 1.6, 2.0, 3.2 | 0.5 | Polished or unpolished |
MORE002 | 2 | 58 | 1.6, 2.0, 3.2 | 0.5 | Polished or unpolished |
MORE005 | 5 | 58 | 1.6, 2.0, 3.2 | 0.5 | Polished or unpolished |
MORE010 | 10 | 58 | 1.6, 2.0, 3.2 | 0.5 | Polished or unpolished |
MOAO010 | 10 | 58 | 1.6, 2.0, 3.2 | 0.5 | Polished or unpolished |
MORE025 | 25 | 58 | 1.6, 2.0, 3.2 | 0.5 | Polished or unpolished |
MOAO025 | 25 | 58 | 1.6, 2.0, 3.2 | 0.5 | Polished or unpolished |
MORE253 | 25+3 | 58 | 1.6, 2.0, 3.2 | 0.5 | Polished or unpolished |
MORE302 | 30+2 | 58 | 1.6, 2.0, 3.2 | 0.5 | Polished or unpolished |
Standard diamond layer thickness | 0.5mm |
Grain Size | 1µm,5µm, 10µm,3+25µm,25µm,2-30µm |
Typical order code | R360/59.0-1.6-010 Product Number R360/59.0, Overall thickness: 1.6mm, Grain size: 10µm |
Address:
B906, Wanda Plaza, Zhongyuan Road, Zhengzhou, Henan, China
Business Type:
Manufacturer/Factory
Business Range:
Tools & Hardware
Management System Certification:
ISO 9001
Company Introduction:
More SuperHard Products Co., Ltd is dedicated to finding solutions that help our clients in all markets succeed. More SuperHard has been manufacturing high-quality, competitively priced superabrasive diamond and CBN tools that are designed to perform in a wide range of industrial, such as PCD tools grinding, natural diamond polishing, auto parts processing, thermal spray coated industry, optical glass, semicon and LED industry, woodworking tool, CNC tool grinding and roll machining, others ultral precision industry.
The company production and sales of products covered vitrified bond tools, resin bond tools, metal bond tools, electroplated diamond/CBN tools, vacuum brazed products, CVD diamond tools, polycrystalline diamond (PCD) tools, cubic boron nitride (CBN) tools. Our objective is to meet all the customers′ needs and help every customer achieve maximum benefits. More brings in revenue for you, you win, we win!
More SuperHard supplies the wheels for several application mainly:
* Carbide round tools on CNC machines: Flute grinding, gash grinding, end facing, clearance angle and cylindrical grinding.
* Insert grinding for machines such as: Agathon, wendt, haas, waida and ewag.
* Woodworking saw blade and tools.
* HSS tools
* Cutting wheels