Basic Info.
Manufacturing Process
Sintered
Transport Package
Carton Box
Specification
Requirements
Product Description
- The R can reach 0.01
- The finest grit can reach 1μm, and the chipping can be controlled under 0.005mm
- Diamond layer is narrowest to 1mm
- Ensure the same grinding wheel performance, life and efficiency in each batch, each piece, even each millimeter
- Developed superabrasive diamond wheel to dressing vitrified diamond pcd grinding wheel
MoreSuperHard Products devotes to offer an efficiency and economic solution in PCD and CBN cutting tools grinding. We can supply quality PCD grinding wheel at very long life as well as fast cutting. We only choose the very strong synthetic diamond as the raw materials, we make sure not only the particle shape is round enough but also be with some sharp points, which can make sure we won't lose the efficiency while we still want enough life from the wheels. So it will help you get fast, stable, much more PCD tools in unit time.
Applications of vitrified diamond wheels for PCD and PCBN toolsVitrified bond diamond grinding wheels can be used for grinding PCD & PCBN cutting tools, CVD tools, MCD tools, milling cutter, reamer, drill and regrinding, etc.
- PCD(Polycrystalline diamond)
Polycrystalline Diamond is diamond grit that has been fused together under high-pressure, high-temperature conditions in the presence of a catalytic metal. The extreme hardness, wear resistance, and thermal conductivity of diamond make it an ideal material for the cutting tools manufacturing.
- PCBN (Polycrystalline cubic boron nitride)
PCBN is simply an acronym for polycrystalline cubic boron nitride which is used in manufacturing high power and intensity tools. This material is created by binding CBN (cubic boron nitride) particles with specific binders that boost strength and resistance to wear.
- MCD(Mono crystalline diamond)
Mono crystalline diamond (MCD) is also called as synthetic single crystal diamond (SCD). It is synthetic diamonds produced by high pressure high -temperature synthesis under tightly controlled growth conditions.
The Specifications of 6a2 PCD grinding wheels
Model | D (mm) | T (mm) | H (mm) | W (mm) | X (mm) |
6A2 | 100 | 40 | 32, 40 | 3, 4, 5, 10, 15, 20 | 10 |
125 | 40 | 32, 40 | 3, 4, 5, 10, 15, 20 | 10 |
150 | 40 | 32, 40 | 1, 2, 3, 5, 10, 15, 20 | 10 |
Other size can be made according to customer's requirement. |
New Products - "533" "053" Vitrified Diamond Wheel
"533" is ultra-precision grinding wheel with particle size of 3μm, "053" is ultra-precision grinding wheel with particle size of 1μm. It can achieve very high surface finish, good self-sharpening and high grinding efficiency. Specially used for ultra-high precision PCD/PCBN tool grinding.
More Super Hard specially developed ultra-narrow vitrified diamond grinding wheel with 1 mm width, to meet the needs of customers for ultra-small size PCD, PCBN tools grinding.
Grain Size | Machining Type | Application |
W40(500# D35) W28(D20) | Rough | Regrinding a blade edge profile and sharpening of much worn inserts |
W20 (800# -1000#, D20) | Universal | Standard grain size also can get a high sharpening efficiency, good quality surfaces |
W10 (1500# D15A) W7 (2000# D15B) | Finish | Finishing grinding - getting a very good quality of machined surfaces |
W5 (3000# D7) W3.5 (4000# D3) | Super Finish | Super finish grinding - getting a brilliant quality of machined surfaces |
W1.5(10000# D1) | Ultra Finish | Better surface finish, avoid edge collapse |
Others grits can be made according to customers' requirements. |
Dressing of vitrified diamond grinding wheel for PCD and PCBN tools
In order to improve the efficiency of grinding wheels, MoreSuperHard independently developed a dressing wheel specially used for dressing vitrified diamond grinding wheels for PCD tools. At present, it has been put into production and supplied to the market.
The Cases of Vitrified Diamond Wheel for PCD Grinding
Model | 6A2 |
Specification | D125*H31.75*T40*W15*X10 |
Grit size | W5, W10 |
Application | PCD cutting tools |
Customer's feedback | We had a chance to run the vitrified diamond wheels we bought from you and we like them! They are doing better than what we were using and I like to thank you very much! |
Model | 6A2 |
Specification | D150*H40*T40*W2*X10 |
Grit size | W1.5, W3.5 |
Application | PCD cutting tools |
Customer's feedback | We get the wheel already. Last week we test wheel type 6A2. Your product test ok. |
Address:
B906, Wanda Plaza, Zhongyuan Road, Zhengzhou, Henan, China
Business Type:
Manufacturer/Factory
Business Range:
Tools & Hardware
Management System Certification:
ISO 9001
Company Introduction:
More SuperHard Products Co., Ltd is dedicated to finding solutions that help our clients in all markets succeed. More SuperHard has been manufacturing high-quality, competitively priced superabrasive diamond and CBN tools that are designed to perform in a wide range of industrial, such as PCD tools grinding, natural diamond polishing, auto parts processing, thermal spray coated industry, optical glass, semicon and LED industry, woodworking tool, CNC tool grinding and roll machining, others ultral precision industry.
The company production and sales of products covered vitrified bond tools, resin bond tools, metal bond tools, electroplated diamond/CBN tools, vacuum brazed products, CVD diamond tools, polycrystalline diamond (PCD) tools, cubic boron nitride (CBN) tools. Our objective is to meet all the customers′ needs and help every customer achieve maximum benefits. More brings in revenue for you, you win, we win!
More SuperHard supplies the wheels for several application mainly:
* Carbide round tools on CNC machines: Flute grinding, gash grinding, end facing, clearance angle and cylindrical grinding.
* Insert grinding for machines such as: Agathon, wendt, haas, waida and ewag.
* Woodworking saw blade and tools.
* HSS tools
* Cutting wheels