Introduction of vitrified bond diamond grinding wheelsVitrified bond diamond grinding wheels possess pretty high abrasive resistance, especially in polishing hard and brittle workpiece. It has many advantages like small grinding force, low operating temperature, high grinding precision, excellent workpiece's surface grinding, etc. Therefore, vitrified bond diamond grinding wheel will express the better advantages in the future. It is recognized as a high performance grinding wheel with the higher speed, higher efficiency, higher precision, lower abrading cost and lower pollution. Based on these superiorities, vitrified bond diamond bruting wheel is widely used in wafer, PDC, PDC, diamond cutter, CBN, cemented carbide, new engineering structural ceramic, diamond, jewel, crystal, rare earth materials and another hard-brittle materials' machining operation.Applications of vitrified diamond wheels for PCD and PCBN tools:PCD cutting tools, PCBN cutting tools, CVD tools, MCD tools, milling cutter, reamer, drill and regrinding, etc.
| Feature | |
| 1:Name:vitrified bond diamond grinding wheels | |
| 2:Type Code: 1A1, 3A1, 11A2, 14A1,1 6A1,6A2, 12A2, 12V2, 6A2T, 11V2, 9A1, 1A1R, | |
| 3:Material: Diamond, CBN | |
| 4:Size: D. 25-500mm; T. 5-40mm; H. 10-127mm. | |
| 5:Line speed: 35~80 (M/S) | |
| 6:Grit: 80#~5000# (D251-D1) | |
| 7:Application Industry: Jewelry, Automobile, Aerospace, Oil drilling, Coal mining, Metal processing | |
| 8:Certification: ISO 9001:2008 | |
| 9:Diamond grit: #100, #150, #200, #300, #400, or upon your request | |
10:Type: straight wheel, bowl-shaped wheel, cup-shaped wheel, dish- shaped wheel
tapered one side or two sides and so on | |
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Product Feature introduction
1.very sharp grinding
2.high grinding efficiency
3.long work-life
4.less heat and jam generate in grinding
5.easy to dress | | |
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Advantages of vitrified diamond wheels for PCD and PCBN tools:1.The porous structure of the abrasive improved diamond exposure and Can Prevent Vertical Streaks On Workpiece and improve Surface Quality
2.Accurately control geometric tolerances to make a good abrasive layer
3. Good Self-Sharpening, High Grinding Efficiency, High Wear Resistance And Less Abrasive Grain Consumption
4.High Precision Workpiece. PCD Tools Can Reach High Efficiency, Good Surface Finish And Edge No Chipping
5. Vitrified Bond Wheels Offer Tool Life Greater Than 150 Times That Of A Resin Bond Wheel And Can Be Easily Trued And Dressed On The MachineThe advantages of diamond bruting wheels1.Compared with resin bond wheel and metal bond wheel, vitrified diamond bruting wheel could process at least 2 to 3 times products at the same time.
2. not easy to jam and burn the workpiece, good self-sharpening, easy dressing and long life.
3.High abrasive resistance and abrasive wear is smallProduct description of vitrified bond diamond grinding wheels1.Vitrified bond diamond grinding wheel possess pretty high abrasive resistance, especially in polishing hard and brittle workpiece.
2.Vitrified bond diamond grinding wheel has many advantages like small grinding force, low operating temperature, high grinding precision, excellent workpiece's surface grinding, etc.
3. Vitrified bond diamond grinding wheel recognized as a high performance grinding wheel with the higher speed, higher efficiency, higher precision, lower abrading cost and lower pollution.
4.Vitrified bond diamond grinding wheel is widely used in wafer, PDC, PDC, diamond cutter, CBN, cemented carbide, new engineering structural ceramic, diamond, jewel, crystal, rare earth materials and another hard-brittle materials' machining operation.Production process of ceramic diamond grinding wheel:1. Mix: the binders and diamond powder are fully stirred and fused in a certain proportion
2. Weighing: weighing according to the volume, ring width and density of the grinding wheel required by the customer
3. Feeding: put mixed diamond powder and binding agent into the grinding tool
4: compression ring (let stand for a period of time to wait for molding)
5: back mould
6: the abrasive layer is air-dried
Cook for 10 hours at 7:670 degrees
8: cooling (prepare the matrix at the same time)
9. Fixed decoration of the whole
10: measure stationarityproduct show
| Shape code | diameter | high | aperture high | Ring width
(mm) | Abrasive thickness |
| 1A1 | 80 | 10 | 32 | 8,10 | 5-30 |
| 150 | 10 | 32 | 10 | 5-30 |
| 155 | 10 | 32 | 10 | 5-30 |
| 160 | 10 | 32 | 10,12 | 5-30 |
| 170 | 10 | 32 | 10,12,14 | 5-30 |
| 175 | 10 | 32 | 10 | 5-30 |
| 220 | 10 | 32 | 20 | 5-30 |
| 14A1 | 170 | 10 | 32 | 10,12,14 | 5 |
| 175 | 10 | 32 | 10,15 | 5 |
| 6A2 | 100 | 40 | 20,32,40 | 5,10,15 | 10 |
| 125 | 40 | 32,40 | 5,10,15 | 10 |
| 150 | 40 | 32,40 | 5,10,15 | 10 |
| 11A2,12A2 | 100 | 40 | 20,32,40, | 5,10 | 3-10 |
| 125 | 40 | 32,40 | 3,5,10 | 3-10 |
| 150 | 40 | 32,40 | 3,5,10 | 3-10 |
Why choose our productMore SuperHard Products Co., Ltd is dedicated to finding solutions that help our clients in all markets succeed. More SuperHard has been manufacturing high-quality, competitively priced superabrasive diamond and CBN tools that are designed to perform in a wide range of industrial, such as PCD tools grinding, natural diamond polishing, auto parts processing, thermal spray coated industry, optical glass, semicon and led industry, woodworking tool, CNC tool grinding and roll machining, others ultral precision industry.
The company production and sales of products covered vitrified bond tools, resin bond tools, metal bond tools, electroplated diamond/CBN tools, vacuum brazed products, CVD diamond tools, polycrystalline diamond (PCD) tools, cubic boron nitride (CBN) tools. our objective is to meet all the customers' needs and help every customer achieve maximum benefits. more brings in revenue for you, you win, we win!More SuperHard supplies the wheels for several application mainly:1.Carbide round tools on CNC machines: flute grinding, gash grinding, end facing, clearance angle and cylindrical grinding.
2.Insert grinding for machines such as: agathon, wendt, haas, waida and ewag.
3.Woodworking saw blade and tools.
4.Hss tools
5.Cutting wheelsOur teamMany Years Of Experience Makes Our Work Team The Best Value And Quality Of Diamond And CBN Tools To Ensure A Continuous Development In Knowledge, Sincerity Service And Technology Progress.
Products Range:1. vitrified bond/resin bond/Metal bond/Electroplated diamond grinding wheel & other diamond tools
2. PCD milling tools, PCD turning tools, PCD drilling tools, PCD engraving tools, PCD/ PCBN inserts, PCD/ PCBN cutting tools, PCD/ PCBN grooving tools, CBN inserts
3. PCD/TSP diamond, CVD diamond tools, large size synthetic diamond, Natural diamond tools, diamond abrasive tools
4. diamond grinding& cutting discs, diamond cutting blade, diamond cup wheel, diamond dressers
5. Roller cutting tools, PDC cutters, PDC drill bits& PDC core bits
6. PCD tool grinder & PCD grinding machine
| Our product's advantages:1.High grinding efficiency |
| 2.Wonderful edge quality |
| 3.Long service life |
| 4.High polishing efficiency |
| 5.Large Exports |
| 6.Considerable after-sell service |
| 7.Amazing performance |
| 8.Various types and sizes available |
| 9.Direct Factory Manufacturer |
| 10.Backing/substrate material: Aluminum |
| 11.Abrasive layer: diamond |
| 12.Bond: vitrified |
| 13.Excellent cutting edges |
| 14.Reduced cycle times |
| 15.Custom Engineered |
Packaging and shipping
| Packing | Carton, plastic bag,or as your request |
| Shipping | we use DHL,UPS,FEDEX,ect.to ship the goods,or according to the customer's requirement |
| Delivery time | about3-7days, for special time according to your quantity |
Our services1. Quick Response: Your inquiry will be replied within 24 hours.
2. Competitive Price : Directly from factory to save your money.
3. after-sales warranty : Once there is problem after you received products, you can contact us in time. We will resolve it in short time.
4. Flexibility: Small orders are acceptable for quick delivery and to help you reduce stock cost.
5. OEM service: Custom fabrication according to your drawings, samples or designs.
Any needs please contact:
Miss Cindy
